How to build a portable workbench

how to build a portable workbench

Step 3: Procure Lumber. Step 8: Drill Holes to Attach Long Rails With Lag Screws. Folding and Mobile. Want a mobile workbench with a sizable work area that folds up to only 7 in. thick? The materials to make the one shown. FREE DOWNLOAD ZOOM MEETINGS How to build a portable workbench vice on workbench

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how to build a portable workbench

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Make sure not to over tighten the screws. Repeat this process for the second support. Now that the base of the workbench is complete it is time to complete the top. Place the plywood sheet onto the top of the base. Measure the plywood sheet from one end to 72 inches. This should be done on both edges of plywood sheet. Once both marks are made use a large t-square, straight edge or chalk line to strike a line on the plywood.

Move the plywood where the line is hanging off of the runners and clamp the plywood sheet into place. Using the circular saw cut the plywood sheet along the line you just marked. Hint: measure the distance from the edge of your saw blade to the edge of the base plate of your saw and subtract that distance.

Clamp a straight edge in place there. Before you cut check that the the straight edge is properly placed to a line the blade of your circular saw to the waste edge of the mark previously struck. This will give you a straight cut along the line. Line up the ends of the plywood top with the ends of the runners. If properly cut the plywood will line up flush with the end of each runner. Clamp the plywood into place to ensure it does not move. This is if the edges are flush with the ends of the runners.

Repeat this process on the opposite edge of the top. With all four marks made strike a line across the plywood at the marks. This should give you a line along the center of the interior supports witch to secure the top to. Pre-drill and countersink a minimum of 4 holes along the length of the runners and three holes along each center support. Once all the holes are drilled mount the top using the two inch screws. Make sure to not over tighten the screws. With the bench-top mounted it is now time to mark the position of the holes for dog legs and clamps.

With this design there is a ton of placement for clamping to the work bench. For this process first measure 6 inches from one end and strike a line. From this line mark and strike a line 4 inches from the first. Repeat this process every 4 inches for a total of 16 lines. Now that all width lines are marked place a tape measure on the first line and mark the first cross line 6 inches from both edges of the workbench.

From that line mark a cross mark every 4 inches to a total of 8 cross marks. Where the two lines intersect will be the points where you will drill. Repeat this process on each of the 16 lines previously marked. This will give you a total of points to use for clamping and dog legs. Once you are finished marking all points on the bench top it is time to break out the drill. I suggest using a freshly charged battery if using cordless with extra batteries if available.

If you have a corded drill it will make things a little easier as you will not have to change batteries. Drill all holes completely through the bench top. Also make sure on the far ends of the board not to drill into your sawhorses. Once all holes are drilled vacuum or sweep off all debris from the workbench.

Now sand the workbench top using 80 grit sand paper and working your way up to at least grit. Cover the entire top of the workbench making sure to not miss any areas and remove all jagged or rough spots caused form the drilling. You may also apply any finish you would like but since I used treated lumber for the entire workbench I decided it was not needed. So get to working. This bench will suit all of your work needs with plenty of capability to clamp or hold down your work piece. As well as strong enough to hold heavy projects without a problem.

I hope you find this very useful. I myself work from a very small shop. The idea that I can break down my workbench and move it out of the way when the space is needed is very helpful. If you have any question leave them in the comments below. Make sure to go subscribe on Youtube Subscribe Here. Follow me on Instagram for daily photos and videos: jpaynewoodworking. Follow me on Facebook as well.

If you want to show your support head over to my Etsy or Patreon. Nice tutorial. Just a quick question. Am I missing something? I'm not a detail person so I could very well have missed something somewhere. Question 3 years ago on Step Answer 3 years ago. By Jpayne Woodworking Follow. Glue and screw two of them together and you have a really stout bench.

I find them on Craig's List for as low as free. Ikea sells cabinet and desk tops that make nice tops. I am making a bench for son to be stored and used in his garage. He wants it no wider the 20". I made the top from a piece a timber strand beam and some 2x4s I found at a construction site that had finished their last house.

After you have procured a bench top you need to design the base it sits on. My son is tall and does not use hand tools so he wanted a bench 40" tall. He wants the top to overhang each side by 8", the front by 1" and the back by 2". Since the top is 3" thick this means the base need to be 44" 60 - 8 - 8 long. I have included a spreadsheet that allows you to enter these three values and it will generate a cut list.

It even has a large cell to add notes about your specific design. The spreadsheet also calculates the amount of 2x6 lumber you will need and displays it in red. For this example the spread sheet calculates that nearly 38" feet of 2x6 will be needed. Another option is to scrounge up the wood. I stop by local construction sites several times a week and dumpster dive for scrap wood. The lumber is dirty and full of nails but the price is right.

Besides there is a pleasure of making sometime nice from the cast offs of others. The pieces have been cut at least 1" longer than the finish dimension. You will have to mill the wood to thickness with a planer or thickness sander. If you do not have one, check the local wood store to see if they will mill wood.

Also check in Craig's List as someone is always looking for a few bucks. You can go to the woodshop at the local high school or junior college. They are usually happy to do so. Check local woodworking clubs for sources. Resize cut list accordingly. Cut to dimension pieces B , C , and D to form two side leg assemblies.. This will counter sink the screws so they can grab and hold the rails in place.

Glue and screw side rails into place. The top rail is flush to the top and the bottom rail is 3" from the bottom. Screw Source. Note that I am using some clamping cauls to keep the board aligned while screwing together the pieces. Go see the Instructable on Clamping Cauls for more information. Do not put screws near the lower rail D. Take pieces C' and cut them for a snug fit on the inside of the assemblies, right next to C. These holes will be use to connect this base to the top and they can be seen in the photo.

Cut to dimension pieces E' and bolt to the assemblies at the newly drilled holes.

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